Exos Cast & Removable Cast Brace — Wrist, Thumb, Boxer's Fracture
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About
Exos Cast — Thermoformable Removable Cast for Wrist, Hand & Thumb Fractures The Exos Cast by DJO Global is a thermoformable removable cast that combines the superior support of traditional casting with the convenience, comfort, and adjustability of modern orthotic design. Also called an Exos brace or Exos removable cast , it is custom-molded directly to the patient's anatomy using heat, creating a perfect fit that is waterproof, lightweight, radiolucent (X-ray friendly), and fully adjustable throughout treatment. OrthoTape carries the complete Exos Cast line including wrist fracture braces, short arm braces, thumb spica braces, and boxer's fracture braces — all featuring the BOA Fit System for micro-adjustable precision support. What Makes the Exos Cast Different? Exos Cast uses advanced thermoformable plastic that becomes pliable when heated to 200°F (93°C), allowing healthcare providers to mold the cast directly to the patient's anatomy for a custom fit. Once cooled, the material hardens into a rigid, supportive structure that immobilizes the injury while remaining lightweight and comfortable. This is why many clinicians refer to it as an Exos cast — it delivers cast-level immobilization in a removable, adjustable format. Key Advantages Over Traditional Casts Reformable throughout treatment — can be reheated and remolded as swelling changes, eliminating multiple cast changes Fully waterproof — patients can shower, bathe, and swim; antimicrobial-treated material is hand-washable Radiolucent — X-rays pass through without removing the cast, saving time and maintaining continuous immobilization Lightweight & low-profile — significantly lighter than plaster; fits under clothing and sleeves Micro-adjustable BOA Fit System — turn the dial to tighten, press to release; accommodates swelling fluctuations throughout the day Lockable for compliance — optional BOA Locking Ring prevents unauthorized removal; ideal for pediatric patients Exos Cast Product Line Exos Wris